Air Conditioner Copper Fittings

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Air Conditioner Copper Fitting

Air conditioner copper fittings are specialized connecting or adapting components made of copper (typically red copper, for its
excellent corrosion resistance and malleability) that join copper pipes, valves, or equipment in air conditioning (AC) systems.
Their core role is to ensure tight, leak-proof connections for refrigerant circulation—critical for maintaining the
AC system’s cooling efficiency, preventing refrigerant loss (which harms performance and the environment),
and ensuring long-term operational safety.

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Core Types of Air Conditioner Copper Fittings

Flare Fittings (Most Widely Used)

Solder/Sweat Fittings

Quick-Connect Fittings

Valve Fittings

Structure: Consist of a male fitting (with external threads) and a female fitting (with internal threads), paired with a flared copper pipe end (the pipe is expanded into a "flare" shape to seal against the fitting’s inner cone).

Function: The primary fitting for connecting AC indoor/outdoor units to copper line sets. The flare creates a metal-to-metal seal that resists high refrigerant pressure (up to 7000 psi for high-quality models).

Common Sizes: Match standard AC copper pipe diameters (e.g., 1/4", 3/8", 1/2") to fit different AC capacities (window units, split systems, central AC).

Structure:Smooth, shaped connectors (elbows, tees, couplings) that are heated with a torch and soldered (using copper solder) in order to join copper pipes.

Connection: Serve as permanent, high-pressure connections on rigid AC pipe runs, such as central AC ductless systems, commercial AC lines. Great for hidden installations (walls, ceilings), no disassembly required.

Elbows(90°/45°):To change the pipe direction around a corner or a hurdle.

Tees: To divide a pipe into two branches (for example, to connect several wall-mounted units to one outdoor unit in a multi-split system).

Couplings: Are used to join two straight copper pipes of the same diameter.

Configuration: Push-pull or threaded style with internal o-ring seals constructed of refrigerant-resistant rubber (EPDM). No soldering and no flaring are needed.

Function: Used for temporary or easy maintenance connection (e.g., portable AC unit, DIY AC repair or field adjustments). Fits low-pressure systems(not recommended for high-pressure commercial AC).

Structure: Fittings integrated with valves (e.g., service valves, ball valves) to control refrigerant flow or enable system maintenance.

Service Valves: Installed on AC outdoor units to allow refrigerant charging, evacuation (vacuuming), or isolation during repairs.

Check Valves: Prevent reverse refrigerant flow (critical for heat pump systems, which switch between cooling and heating modes).

Air Conditioner Copper Fittings

Air-conditioner copper fittings refer to dedicated components made primarily of copper (mainly T2 pure copper and H62 brass) for connecting, sealing, refrigerant conveying, and component fixing in air-conditioning systems. They are key parts ensuring the sealing performance, thermal conductivity, and long-term stable operation of the air-conditioner's refrigerant cycle, and are widely used in scenarios such as indoor-outdoor unit connection, pipeline branching, and component joining.

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Air Conditioner Copper Fittings

Key Performance Characteristics

Corrosion Resistant Copper states resistant to chemicals (such as those found in refrigerants, e.g., R410A, R32, which are now common in ACs) and moisture, which helps to prevent rust and blocking of the system.
High Pressure Resistant The best quality copper fittings (ex, ASTM B88) are used, which can endure high pressure of AC refrigerant cycles(usually 200–500 psi during AC operation and, in the worst-case scenario, even higher).
Thermostatic Copper possesses one of the lowest thermal expansion and contraction rates, providing a tight seal throughout temperature and pressure cycles, including outdoor heat and indoor cooling.
Flexibility Forms easily to shape (bump, bend, flare), which enables low stress installation without excessive fitting strain and consequently also saves the leak points.

Installation Best Practices

Match Fitting Size to Pipe
If you use a fitting that is too small, the copper fitting will not fit on the pipe, and if it is too large, you can break the seal, so always confirm size with valve or pipe(e.g., "3/8" OD" for outer diameter).
Properly Flared (for Flare Fittings)
To achieve a leak-tight seal, a top-quality flaring tool is required to create a uniform and spiral-free flare (no visible cracks or imperfections). A weak flare will still leak if you tighten it as much as you can.
Proper Soldering
(For Sweat fittings) Clean pipe / fitting surfaces using sandpaper (remove oxidation), apply flux (stops oxidation while heating), and distribute heat evenly to prevent over-heating (weakening of copper).
Leak Test
Once it’s installed, the system should be pressurized with nitrogen (or use a refrigerant leak detector) to see if it leaks – never skip this step (any leak, even a small one, will reduce system efficiency 10–20% over time).

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Air Conditioner Copper Fitting from Jiahao

As a diversified manufacturing enterprise, we specialize in the professional design, research, development, manufacturing, and comprehensive sales service of refrigeration solutions.

With a workforce of over 120 skilled employees, we operate 6 workshops spanning 25,000 square meters, equipped with more than 10 automated production lines for efficient output.

High-quality products with a 3-year warranty and triple compensation for any failure.

High cost-performance ratio, competitive pricing among products of similar quality.

Strong product expertise, market and application understanding, and expert advice.

Short delivery time: 20-30 days for custom products and 7-15 days for in-stock products.

Customized packaging, free design available.

Product certificates, complete test reports, and over 50 invention and technology patents.

Payment method: T/T (30%), pre-shipment payment accepted for long-term customers.

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FAQ

What are the common materials of home air - conditioner connecting pipes?
The main materials include copper pipes, aluminum pipes, and copper - aluminum connecting pipes. Among them, copper pipes are the mainstream choice due to their optimal corrosion resistance, thermal conductivity, and stability.
Which is better, copper - aluminum connecting pipes or pure copper pipes?
Pure copper pipes have better comprehensive performance, with good aging resistance and being less likely to leak refrigerant, suitable for long - term use; copper - aluminum pipes have lower costs, but the joints are prone to oxidation due to material differences. Good sealing protection is required, and they are more suitable for short - term scenarios or when the budget is limited.
Does the length of the connecting pipe affect the air - conditioning effect?
Yes, it does. Excessive length will lead to increased refrigerant loss and reduced cooling/heating efficiency. Generally, it is recommended not to exceed the maximum allowed length marked by the manufacturer (usually 10 - 15 meters). If exceeded, professional personnel need to adjust the refrigerant amount.
Do connecting pipes need thermal insulation?
Thermal insulation is necessary. Without thermal insulation, cold/heat loss will occur (affecting efficiency), and it may also produce condensed water to damage walls or furniture. Special thermal insulation cotton should be used for wrapping, and the joints should be sealed tightly.
What should be done if the connecting pipe leaks refrigerant?
First, turn off the air - conditioner and contact professional maintenance personnel to detect the leakage point (usually at joints, bends). Replace the damaged pipe section or re - weld and seal. After repair, it is necessary to refill with refrigerant that meets the specifications.
Can connecting pipes be bent during installation?
Moderate bending is allowed, but excessive bending or forming a dead bend should be avoided, otherwise it will lead to pipe blockage and poor refrigerant circulation. The recommended bending radius should not be less than 5 times the diameter of the pipe.
How often does the connecting pipe need to be replaced?
If properly maintained (no corrosion, no leakage), pure copper pipes can be used for 10 - 15 years; the service life of aluminum pipes or copper - aluminum pipes is relatively short. Generally, inspection is required every 5 - 8 years, and they should be replaced in a timely manner when oxidation, bulging, or leakage occurs.
Will the exposed part of the connecting pipe be damaged in rainy days?
Pure copper pipes used outdoors need to be properly rust - proof (such as painting with anti - rust paint). Aluminum pipes are prone to oxidation and corrosion by rainwater. It is recommended to additionally wrap the exposed section with a waterproof and thermal insulation layer, or try to avoid the connecting pipe being exposed outdoors for a long time.